Vacuum Actuator Rebuild Kit – W124

$230.00

A 100% complete set of diaphragms and dual-stage cartridges to rebuild every HVAC vacuum actuator in the W124 E-Class.

  • Special thanks to the 500E Board for helping to make this kit possible (!): https://www.500eboard.co/forums/
  • Fits all W124: pre- and post-facelift, sedan, wagon, coupe and convertible
  • Complete set of 6 parts covering the defroster, legroom, cold air, A/C shut-off and main air flap actuators
  • Includes our oval / square and 40mm red silicone diaphragms, made for the W124
  • Ships from stock

Overview. W124 vacuum pods dry out and crack with age, leaving flaps stuck and the climate control blowing from the wrong vents. Several of the original pods are no longer available from Mercedes or aftermarket. This kit rebuilds them all with new diaphragms and cartridges.

Fitment

  • All W124, pre- and post-facelift
  • Sedan, wagon, coupe and convertible

Cross-reference part numbers (this kit rebuilds these Mercedes actuators):

  • Defroster flap: Mercedes-Benz A 124 800 26 75, A1248002675, 1248002675, 124 800 26 75, 124 800 2675, 124-800-26-75, 124.800.26.75
  • Legroom flap: Mercedes-Benz A 124 800 09 75, A1248000975, 1248000975, 124 800 09 75, 124 800 0975, 124-800-09-75, 124.800.09.75
  • Cold air flap: Mercedes-Benz A 124 800 03 75, A1248000375, 1248000375, 124 800 03 75, 124 800 0375, 124-800-03-75, 124.800.03.75
  • Cold air flap (alternate number): Mercedes-Benz A 124 800 01 75, A1248000175, 1248000175, 124 800 01 75, 124 800 0175, 124-800-01-75, 124.800.01.75
  • A/C shut-off flaps: Mercedes-Benz A 124 800 02 75, A1248000275, 1248000275, 124 800 02 75, 124 800 0275, 124-800-02-75, 124.800.02.75
  • Main air flap (pre-facelift): Mercedes-Benz A 124 800 04 75, A1248000475, 1248000475, 124 800 04 75, 124 800 0475, 124-800-04-75, 124.800.04.75
  • Main air flap (pre-facelift): Mercedes-Benz A 124 800 11 75, A1248001175, 1248001175, 124 800 11 75, 124 800 1175, 124-800-11-75, 124.800.11.75
  • Main air flap (post-facelift): Mercedes-Benz A 124 800 29 75, A1248002975, 1248002975, 124 800 29 75, 124 800 2975, 124-800-29-75, 124.800.29.75
  • Main air flap (post-facelift): Mercedes-Benz A 124 800 30 75, A1248003075, 1248003075, 124 800 30 75, 124 800 3075, 124-800-30-75, 124.800.30.75

What’s included (complete set of 6)

  • 1 oval / square diaphragm (legroom flap)
  • 1 40mm red silicone single-stage diaphragm (cold air flap)
  • 1 shallow single-stage diaphragm (A/C shut-off flaps)
  • 3 dual-stage clip cartridges (defroster and main air flaps)

Which part goes where

  • Defroster flap (124 800 26 75): dual-stage clip cartridge
  • Legroom flap (124 800 09 75): oval / square diaphragm
  • Cold air flap (124 800 03 75 / 124 800 01 75): 40mm red silicone diaphragm
  • A/C shut-off flaps (124 800 02 75): shallow single-stage diaphragm
  • Main air flap, pre-facelift (124 800 04 75 / 124 800 11 75): dual-stage clip cartridge
  • Main air flap, post-facelift (124 800 29 75 / 124 800 30 75): dual-stage clip cartridge

Installation

See the video instructions.

Rebuild tips

  • Old actuator plastic can be brittle: open housings with 4 thin plastic strips (an old credit card works)
  • Clean dust and debris from the housing; don’t use lubricants
  • Stretch the diaphragm rim by hand just before closing the housing
  • Test with a hand vacuum pump (e.g. Mityvac)

Good to know

  • Lead time: ships from stock
  • Individual diaphragms and cartridges are also sold separately (#25, #26, #43, #44)

Product FAQs

Does it fit my facelift car?

Yes. It fits all W124s, pre- and post-facelift.

Do I need to replace every pod?

The kit is a complete set, so you can rebuild every actuator in one job and avoid opening the dash twice.